Solution References

Application configuration examples

Water ProcessingApplication example

water filling machine

USA

A buyer needed a configuration review based on product, container, output and documentation scope.

A reference configuration can be reviewed after RFQ details are submitted.

By project
Scope
Mineral WaterApplication example

mineral water filling machine

Europe

A buyer needed a configuration review based on product, container, output and documentation scope.

A reference configuration can be reviewed after RFQ details are submitted.

By project
Scope
Packaged WaterApplication example

drinking water filling machine

Middle East

A buyer needed a configuration review based on product, container, output and documentation scope.

A reference configuration can be reviewed after RFQ details are submitted.

By project
Scope
Water Filling Machine โ€” HEMUfill

water filling machine

Water Filling Machine

Water filling machine: gravity or flow meter, tolerance by RFQ, 1,000โ€“36,000 bottles/hr. Purified water, mineral water, 5-gallon dispenser bottles. CIP, UV, ozone sanitation options. documentation reviewed.

Custom
Application Review
after scope review
Engineer Response
by RFQ
Fill Accuracy
1Kโ€“36K BPH
Filling Speed

Why Choose HEMUfill Water Filling Machine

๐ŸงŠ

Gravity + Flow Meter Fill

Two fill principles in one machine โ€” gravity for high-speed water lines up to 36,000 BPH; electromagnetic flow meter for tolerance by RFQ across all head counts. Switch by recipe selection on HMI โ€” no tools, no parts change, under 2 minutes.

๐Ÿ”ฌ

NSF/3-A Sanitary CIP + UV

Full clean-in-place circuit (rinse โ†’ caustic โ†’ acid โ†’ sanitize) runs without disassembly in under 90 minutes. UV lamp arrays for continuous-flow disinfection + optional ozone generation. Meets NSF/ANSI 3-A, FDA 21 CFR and EU Regulation (EC) 1935/2004.

๐Ÿชฃ

5-Gallon Dispenser Bottle Mode

Dedicated inverted-rinse station and dive-nozzle fill for large-format 5-gallon (18.9 L) polycarbonate bottles. Handles 100โ€“400 bottles/hr in 5-gallon mode with automatic capping for snap-on and screw-type caps.

Technical Specifications

productPurified water ยท Mineral water ยท Distilled water ยท Drinking water
fill range250 ml โ€“ 20,000 ml
accuracyby RFQ (net-weight option by RFQ)
speed1,000 โ€“ 36,000 bottles/hr
fill principleGravity or flow meter (thin liquid, <5 cP)
containerPET bottle ยท Glass bottle ยท 5-gallon PC carboy ยท HDPE jug
rinserIonised air rinser or water rinser (upstream of filling)
cappingScrew cap (PCO 1881, 29/25) or snap cap; monoblock option
cipFull CIP circuit; ozone or UV sanitisation option
materialSUS316L product-contact; SUS304 frame; NSF-approved seals
filtration0.2ยตm membrane filter upstream (pre-fill purification)
documentationScope-reviewed documentation

Applications

Purified Water Bottling
Mineral Water Production
5-Gallon Dispenser Bottles
Drinking Water Sachet
Distilled Water Filling
Spring Water Bottling
Industrial Water Dispensing
Water Vending Machine Supply

FAQ

What types of water filling machines are available?โ–ผ
Small still water filler (1,000โ€“3,000 BPH): for small water brands, table-top and office water. Standard water bottling line (3,000โ€“12,000 BPH): for regional water brands and beverage co-packers. High-speed water filling line (12,000โ€“36,000+ BPH): for national water brands and large-scale plants. 5-gallon water dispenser bottle filler: for office and home water delivery โ€” 5-gallon PC or PET bottles filled at 200โ€“600 bottles/hr. Bulk water filling (20Lโ€“1,000L): for industrial water dispensing, water vending and tanker filling.
How do you sanitise a water filling machine?โ–ผ
Water filling machines use multiple sanitation methods: (1) CIP (clean-in-place): automated chemical sanitisation with caustic and acid wash through all product-contact surfaces, daily or weekly cycle. (2) Ozone sanitisation: ozone (Oโ‚ƒ) is dissolved into the product water before filling โ€” ozone oxidises bacteria and viruses, then naturally dissipates; no chemical residue. (3) UV disinfection: UV lamps irradiate the water as it passes through the fill manifold, providing continuous biological decontamination. (4) 0.2ยตm or 0.45ยตm membrane filtration upstream of the filler removes bacteria and particulates. A combination of UV + membrane filtration + ozone is used in high-purity water bottling plants.
What is the difference between gravity filling and flow meter filling for water?โ–ผ
Gravity filling: liquid flows by gravity from a constant-head tank into the container. Fill volume is controlled by a float valve or time-based valve open period. Simple and low-cost, but accuracy is by RFQ and is sensitive to liquid temperature changes and product viscosity. Best for water-thin liquids at moderate speeds. Flow meter filling: an electromagnetic flow meter measures the target volume (or a Coriolis meter measures mass) of each fill. Accuracy by RFQ. Not affected by temperature or viscosity variation. Higher cost but more accurate and consistent โ€” the preferred method for branded water and premium water bottling where declared volume compliance is required.
Can a water filling machine fill 5-gallon bottles?โ–ผ
Yes. 5-gallon (18.9-litre) water dispenser bottle fillers are a dedicated product category. These machines: invert and rinse the bottle before filling; fill from the bottom up using a long dive nozzle to reduce splashing and foaming; cap the bottle with a snap-on tamper-evident cap; and may include an ionised air rinser and UV sanitisation step. Speed: 200โ€“600 bottles/hr for 5-gallon. The 5-gallon format requires a separate filling machine from regular bottle lines due to the inverted rinse requirement and the much larger fill volume per cycle.
What is the price of a water filling machine?โ–ผ
Small inline water filler (1,000โ€“3,000 BPH, 2โ€“4 heads): scope-based quotation. Standard rotary water bottling line (3,000โ€“8,000 BPH, rinse + fill + cap): scope-based quotation. High-speed rotary water line (12,000โ€“20,000 BPH): scope-based quotation. 5-gallon bottle filling machine (200โ€“600 BPH): scope-based quotation. Prices vary by speed, bottle type, sanitation options and automation level. Contact us with your water type, bottle size and daily production target.

Get a Free Water Bottling Line Assessment

Share your water type, bottle size, daily production target and sanitation requirements. Engineers respond after scope review.

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