Plastic Tube Filling Machine with Heat Seal for Hair Colour HDPE Tube — Barrier Fill
PrimeColor Professional Hair, Japan
Industry
Cosmetics · Hair Colour
Video Reference
Factory FAT and commissioning review
HEMUfill factory video for equipment build quality, FAT workflow and remote commissioning context. Customer-specific site videos can be added when approved footage is available.
Challenge
Japanese professional hair colour brand needed a plastic tube filling machine with heat-seal for HDPE barrier tubes (60ml hair colour cream, H₂O₂ developer, 20,000–35,000 cP) — requiring inert product path, sealed nozzle to prevent oxidation, and JIS cosmetic GMP compliance documentation.
Results
- ✓Sealed inert product path — H₂O₂ developer stability confirmed at 18 months
- ✓HDPE heat-seal: 48 N/15mm (JIS spec: ≥35 N/15mm)
- ✓45 tubes/min for 60ml HDPE developer tubes
- ✓JIS cosmetic GMP documentation: submitted and approved
- ✓Line efficiency (OEE): 91% after 3 months of production
Application Review Note
Plastic Tube Filling Machine application · Japan · configuration reference
